What are the applications of titanium dioxide in different coatings?
In recent years, with the rapid development of the coatings industry, people have higher and higher requirements for the performance of titanium dioxide. Not only do they require titanium dioxide to have very good dispersibility, but they also require titanium dioxide to have very good hiding properties. At the same time, they also have very high requirements for the impurity content of titanium dioxide. Under such high requirements, the widely used titanium dioxide has continuously improved its production technology, improved its performance, and expanded its application direction.
Among them, pigment-grade titanium dioxide has a high refractive index and strong tinting power, and has very outstanding advantages in both hiding power and dispersibility. For this reason, pigment-grade titanium dioxide has been widely used in coatings and papermaking. The proportion of pigment-grade titanium dioxide in coatings is the largest, among which rutile titanium dioxide is widely used in industry.
As decorative coatings
The pigment performance of pigment-grade titanium dioxide is very good, and modern people mostly choose white or light colors to decorate houses in house decoration. Therefore, pigment-grade titanium dioxide has been widely welcomed by people in house decoration. Not only that, pigment-grade titanium dioxide is also widely used in external coatings for ships, cars, etc.
As architectural coatings
Pigment-grade titanium dioxide plays a very important role in the production process of coatings, and titanium dioxide is mainly used in architectural coatings.
Make pure white coatings
Most white coatings on the market use a large amount of pigment-grade titanium dioxide in the manufacturing process.
Make colorful pattern coatings
Many pattern coatings on the market now cannot do without pigment-grade titanium dioxide in terms of color ratio or pattern, so pigment-grade titanium dioxide plays a very important role in the production of colorful pattern coatings. Pigment-grade titanium dioxide has also been widely used in automotive exterior paint because pigment-grade titanium dioxide has very good color and high brightness.
Make special functional coatings
Many high-temperature resistant coatings use pigment-grade titanium dioxide in the production process, and high-temperature resistant coatings are a type of special functional coatings, so pigment-grade titanium dioxide is an indispensable raw material in the production of special functional coatings.
Making conductive materials
Titanium dioxide can also be used to make conductive materials. Since the surface of pigment-grade titanium dioxide particles can form a coating, titanium dioxide can also be used in the production of antistatic materials.
Making core-coated titanium dioxide
Pigment-grade titanium dioxide can also be used to make core-coated titanium dioxide, which is also often used in the production of coatings.
Making slurry titanium dioxide
There is also a slurry titanium dioxide in the classification of titanium dioxide. It does not require very complicated processes or very high production costs during the production process. Therefore, slurry titanium dioxide is very popular in people's production and life. Pigment-grade titanium dioxide is indispensable in the production process of slurry titanium dioxide, so pigment-grade titanium dioxide plays a very important role in the process of making slurry titanium dioxide.
UV shielding effect
Nano-grade titanium dioxide is widely used in the production of anti-UV coatings. In many places in people's lives, it is necessary to avoid ultraviolet radiation. Therefore, it is very necessary to use nano-grade titanium dioxide with the function of UV shielding to make anti-UV coatings.
UV absorption effect
Nano-grade titanium dioxide can not only shield ultraviolet rays, but also absorb ultraviolet rays to a certain extent. Therefore, many light-colored coatings use nano-grade titanium dioxide in the production process. In addition, this titanium dioxide can also improve the weather resistance of building exterior walls.
Effect pigments
Rutile nano-grade titanium dioxide is widely used in automotive exterior paint. It can not only effectively cover the poor gloss of the exterior surface of the car, but also present people with more exquisite light effects. In addition, the application of rutile nano-grade titanium dioxide on the automotive topcoat allows people to see different light effects from different angles, thereby meeting people's visual needs.
Whether calcite can produce high-end calcium carbonate depends on these indicators
Calcite is a natural calcium carbonate mineral and the main raw material for producing heavy calcium carbonate. The grade and impurity content of calcite ore are one of the important factors affecting the quality index of heavy calcium carbonate products, and are also the key to determining whether it is food and drug grade calcium carbonate or ordinary filler grade calcium carbonate.
1. CaO content
CaO is the only quality mark of the useful components of the ore. In the requirements of papermaking, coatings, plastics, rubber and food industries, it is expressed by the content of CaCO3 (which can be converted from CaO content).
2. Whiteness
Whiteness is the physical quality mark of the ore, which is related to the color and brightness of the finished product.
3. Hydrochloric acid insolubles
The components of hydrochloric acid insolubles (A.I.R) mainly include free silica (fSiO2), (aluminum) silicates and iron and manganese oxides, which are multi-mineral combination indicators.
4. Magnesium and alkali metal content
MgO is mainly used to evaluate the dolomite content in the ore. In the paper and plastic industries, when the dolomite content is less than 3% (equivalent to MgO≤0.65%), the impact is not significant. In the coating and rubber industries, this requirement can be relaxed to 6% (equivalent to MgO≤1.3%). MgO from talc and serpentine is generally considered to have little impact.
5. SiO2 content
SiO2, various ore tests show that it mainly comes from fSiO2, aluminosilicates and silicate minerals. Among them, silicate minerals are mainly wollastonite, which has a certain difference in hardness from calcite and affects the uniformity of product particle size. Water washing can remove some Si, Al and Fe in calcite and improve the whiteness of the ore.
6. Al2O3 content
Al2O3 mainly comes from aluminosilicate minerals and is one of the main components of hydrochloric acid insolubles. The allowable value should not be greater than the limit value of hydrochloric acid insolubles.
7. Fe2O3 content
Fe2O3 is a coloring component, and its content has an impact on the color of the product. According to the industry's experience, Fe2O3≤0.3% has no significant effect, and Fe2O3≤0.1% has almost no effect. Fe2+ exists in many minerals. If it changes in price during processing or use, its impact needs to be paid attention to.
8. MnO content
MnO in calcite ore mainly comes from manganese oxides, carbonate minerals and silicate minerals. MnO will affect whiteness. There are no requirements for manganese in the current industry standards. In previous indicators, the rubber industry application requires control of its content.
9. Harmful content
Heavy metals, barium, fluorine, arsenic, free alkali, (alkali metal + magnesium), sulfur and other indicators. These indicators need to be evaluated for use as food additives, toothpaste and food packaging paper production, or for rubber products and plastics and coating fillers that have an impact on health.
10. Content of dark foreign matter
The content of dark foreign matter and particle size have a certain impact on whiteness. Under the current conditions, it is recommended to conduct qualitative statistics on the content of dark foreign matter and particles to evaluate whether it is suitable for ultra-fine processing. When the content of dark foreign matter in heavy calcium carbonate for papermaking industry exceeds a certain content, it should be used as an evaluation indicator. Generally, it is required that no more than 5 dark foreign matter particles should be contained in each gram of sample.
11. Yellowness and transparency
The whiteness currently tested, also known as blue light whiteness, is actually the brightness of the material and cannot reflect the color difference of the material well. Therefore, heavy calcium carbonate for papermaking needs to evaluate yellowness and transparency. The papermaking industry hopes that the yellowness is low, the transparency is low, and the coverage is good. Calcite with high whiteness often has good transparency.
What are the advantages of precipitated barium sulfate in the application of coatings?
Precipitated barium sulfate is a reinforcing agent in the coating industry and is very popular among consumers. It can improve the water resistance, heat resistance, wear resistance and impact resistance of coatings. It is a cheap and effective white inorganic light stabilizer that can prevent paint surface aging and can also be used as a reinforcing agent in coatings. Because it has high filling properties and low oil absorption, it significantly reduces the cost of various oil-based coatings, water-based coatings, etc.
Precipitated barium sulfate can also be used to replace titanium dioxide. Compared with titanium dioxide, its hiding power is not reduced, and it increases the whiteness and brightness of the coating. Precipitated barium sulfate is an environmentally friendly material because of its strong chemical polyurethane, good stability, acid and alkali resistance, insoluble in water, ethanol, organic solvents, moderate hardness, high whiteness, high gloss, and absorption of harmful X-rays.
The coating produced by precipitated barium sulfate not only increases the solid content of the coating, but also reduces the amount of solvent used. Even at a higher concentration, it has extremely high gloss. In the production and manufacturing, it not only saves raw materials, but also greatly improves production efficiency and creates corporate profits.
It has the following advantages in coating applications:
1. High cost performance
Precipitated barium sulfate has an extremely high reflectivity in a wide spectrum, so it looks like a white powder and is color neutral. This can maintain the original brightness and hue of the pigment. Most pigments are prone to form agglomerates, which will weaken the coloring power of the pigment. Whether it is water-based color paste, solvent color paste or universal color paste, the use of precipitated barium sulfate will significantly and effectively reduce the flocculation problem in the preparation of various pigments, increase steric hindrance or charge repulsion to stabilize the pigment, and improve its cost-effectiveness. It can also effectively reduce the use of various pigments and play a role in replacing pigments, including titanium dioxide, color pigments and carbon black.
2. Can be used to adjust gloss
Precipitated barium sulfate has excellent dispersibility, so the paint with precipitated barium sulfate has extremely high gloss and rheological properties even at higher concentrations.
3. Can reduce solvent content
Precipitated barium sulfate has low oil absorption, which can effectively increase the solid content of the color paste and reduce the amount of solvent. It has almost no effect on viscosity and reduces VOC.
4. Can shorten the grinding time
The use of precipitated barium sulfate in the preparation of coatings can effectively reduce the flocculation problem in the preparation of various pigments, not only save raw materials, but also effectively shorten the grinding and dispersion time.
5. Very good weather resistance/chemical resistance
Precipitated barium sulfate has strong light reflection ability in the ultraviolet wavelength range, and can cooperate with TiO2 to have good sun resistance and weather resistance.
6. Improve mechanical properties
The coating with added precipitated barium sulfate has better interlayer adhesion and film hardness.
Carbon fiber surface treatment: enhancing composite material performance
Carbon fiber is transformed from organic fiber through a series of heat treatment processes. Its carbon content exceeds 90%. It is an inorganic high-performance fiber and a new material with excellent mechanical properties. Carbon fiber not only inherits the inherent properties of carbon materials, but also combines the flexibility and processability of textile fibers. It is regarded as a new generation of reinforcing fiber and is used in many high-tech fields.
As a reinforcement, although it has a series of excellent performance characteristics, it is also accompanied by some challenges that must be faced. Due to the graphite-like structure, its surface is chemically inert, and it is difficult to infiltrate the resin and react chemically. It is difficult for the surface to combine with the resin, which in turn affects the strength of the composite material. Therefore, it is necessary to treat the surface of the carbon fiber, remove impurities on the surface of the carbon fiber, etch grooves on the surface of the carbon fiber or form micropores to increase the surface area, change the surface properties of the carbon fiber, increase the polar functional groups and surface activation on the surface of the carbon fiber, and then it is easier to infiltrate and react chemically, so that the interface of the composite material is more tightly connected and the strength is increased.
There are many methods for carbon fiber surface treatment, mainly including gas phase oxidation, liquid phase oxidation, electrochemical oxidation, coupling agent coating treatment, plasma treatment, grafting modification technology, etc. Among them, gas phase oxidation is currently the most commonly used method, and electrochemical oxidation is currently the only technology that can be operated online continuously during carbon fiber preparation, and the overall performance of carbon fiber reinforced resin-based composites treated with electrochemical oxidation is improved.
(1) Gas phase oxidation method
Gas phase oxidation methods include air oxidation, ozone oxidation, etc.
Air oxidation method is a method of placing carbon fiber in air with a certain relative humidity for high temperature treatment to oxidize the surface of carbon fiber by high temperature. After oxidation, the non-carbon elements on the surface of carbon fiber increase, which is beneficial to improve the wettability of the fiber and the resin bonding.
(2) Liquid phase oxidation method
Liquid phase oxidation method is to use concentrated nitric acid, concentrated sulfuric acid, hydrogen peroxide and other oxidants to contact carbon fiber for a long time to form carboxyl, hydroxyl and other groups on the fiber surface to enhance the bonding with the resin.
(3) Electrochemical oxidation method
Electrochemical oxidation is a method of treating the surface of carbon fiber by using the conductive properties of carbon fiber as the anode and graphite, copper plate or nickel plate as the cathode under the action of a DC electric field and using different acid, alkali and salt solutions as the electrolyte. The effect of surface electrochemical oxidation treatment is a composite process of layer-by-layer oxidation etching and functional group changes.
(4) Coupling agent coating treatment method
The coupling agent has a double functional group in its chemical structure, which enables it to react chemically with the fiber surface and the resin. Some of the functional groups can form chemical bonds with the fiber surface, while the other functional groups can react chemically with the resin. Through such chemical mediating action, the coupling agent can tightly connect the resin and the fiber surface, thereby enhancing the overall performance of the material. By using a coupling agent, not only can the strength and durability of the material be improved, but also its adhesion and resistance to chemical corrosion can be increased.
(5) Plasma treatment method
Plasma technology mainly uses discharge, high-frequency electromagnetic vibration, shock wave and high-energy radiation to generate plasma under inert gas or oxygen-containing gas conditions to treat the surface of the material.
(6) Grafting modification technology
By grafting the hexagonal nano-pyramids of silicon carbide, the interfacial adhesion between carbon fiber and resin can be significantly enhanced, which not only enhances the mechanical properties of carbon fiber composite materials, but also improves their friction performance. This technology has been applied to the manufacture of brake discs.
By selecting a suitable surface treatment method, the surface properties of carbon fiber can be improved, and its bonding with the matrix material can be enhanced, thereby improving the overall performance of the composite material.
Diamond Micro Powder Development Trend
Diamond, commonly known as "diamond drill", is a mineral composed of carbon. It is an allotrope of graphite with a chemical formula of C. It is also the original form of common diamond. Diamond is the hardest substance naturally existing in nature.
Classification of Diamond Micropowder
Diamond micropowder refers to diamond single crystals that are crushed, shaped, purified, and graded to form micron and submicron diamond powder. According to the source of raw materials, it can be divided into natural diamond micropowder and artificial diamond micropowder.
Classification of Diamond Micropowder
Single crystal diamond micropowder is produced by artificial diamond single crystal abrasives, which are crushed and shaped, and produced by special process methods of superhard materials.
The structure of polycrystalline diamond is composed of numerous tiny nano-scale particles bonded by unsaturated bonds, which is very similar to natural black diamond (natural polycrystalline diamond with black or dark gray as the main color).
The role of different types of diamond powder
Traditional diamond powder can be divided into two categories, polycrystalline diamond powder and single crystal diamond powder. With the development of nanotechnology, nano diamond powder has been used and paid more and more attention by people.
Polycrystalline diamond powder
Polycrystalline diamond powder is made from graphite using a unique directional blasting method. The shock wave of the directional blasting of high-explosive explosives accelerates the flying metal flakes and hits the graphite flakes, causing the graphite to be converted into polycrystalline diamond. Polycrystalline diamond powder is characterized by brittleness. Its particle shape is irregular quasi-circular block, and the surface is rough and uneven.
Function: Mainly used in chip optical crystal/ultra-fine processing, large silicon wafer ultra-fine polishing, surface modification and other fields. The spherical polycrystalline diamond powder has a gray-black appearance and a slightly metallic luster.
Single crystal diamond powder
Single crystal diamond powder is produced by static pressure method artificial diamond single crystal abrasive, which is crushed and shaped by special process methods of superhard materials. Its particles retain the single crystal characteristics of single crystal diamond, and its crystal shape is a regular and complete hexahedron, with high strength, toughness and good thermal stability, and strong impact resistance.
Function: Suitable for the manufacture of electroplating products, grinding wheels, grinding wheels, and for polishing, engraving, automotive glass, high-end furniture, ceramics, cemented carbide, magnetic materials, etc. of high-grade stone. It is an ideal raw material for grinding and polishing high-hardness materials such as cemented carbide, ceramics, gemstones, optical glass, etc.
Nanodiamond powder
When the grain size is less than 100nm, it is called nanodiamond. It not only has the excellent properties of diamond, but also has the unique properties of nanomaterials such as small size effect, surface effect, quantum effect, etc. Therefore, it has the dual characteristics of nanomaterials and diamonds and has a wider range of uses.
Function:
(1) Application of fine grinding and polishing. Nanodiamond has the characteristics of both superhard materials and nanomaterials. It can be used in the polishing production of precision parts and for ultra-fine processing of quartz, optical glass, semiconductors, alloys and metal surfaces. The surface roughness value Ra can reach 2-8nm.
(2) Application in the medical field. Nanodiamond can be used as a biological carrier in medical research, and can also be used in wear-resistant coatings on the surfaces of artificial bones and artificial joints to extend the service life of artificial bones and joints.
(3) Application of high thermal conductivity packaging materials. The composite material prepared by adding nanodiamond to a metal high thermal conductivity matrix is expected to become a new type of electronic packaging material with both low thermal expansion coefficient and high thermal conductivity.
Diamond micro powder has a wide range of uses, such as cutting tools, diamond wires, grinding pastes/abrasive fluids, etc. Different application scenarios have different requirements for diamond micro powder, and specialized development is conducive to the development of diamond micro powder. Undoubtedly, diamond micro powder is an indispensable abrasive for the development of products towards high, precise and cutting-edge, and its application prospects are broad and its application fields are also expanding.
In addition to burning cement, what other high-end applications does limestone have?
Limestone is the main raw material for cement production. About 1.4 to 1.5 tons of limestone are consumed to produce 1 ton of cement clinker.
So, in addition to producing cement, what other high-end applications does limestone have?
1. Production of calcium oxide
Calcium oxide is obtained by high-temperature calcination of limestone, commonly known as quicklime, white powder. According to the product appearance, calcium oxide can be divided into block calcium oxide and powdered calcium oxide; according to the different calcium and magnesium content, calcium oxide can be divided into industrial-grade calcium oxide, food-grade calcium oxide, etc. Industrial-grade calcium oxide is divided into four categories: Class I products are for chemical synthesis; Class II products are for calcium carbide; Class III products are for plastics and rubber; Class IV products are for flue gas desulfurization and other uses.
Calcium oxide is an important auxiliary material and basic raw material for steel and plastics. It has huge market prospects in environmental protection fields such as industrial wastewater treatment, garbage incineration, and flue gas desulfurization. As a cost-effective alkaline oxide, calcium oxide is also widely used in highways, high-speed railways, construction, industry (non-ferrous metals, papermaking, sugar making, soda ash, food, medicine, building materials), agriculture and other fields, and is an important basic raw material.
2. Production of calcium hydroxide
Calcium hydroxide is formed by the digestion of calcium oxide and water. Its chemical formula is Ca(OH)2, commonly known as slaked lime and hydrated lime. Its aqueous solution is called clear lime water.
Calcium hydroxide has the general properties of an alkali and is a strong alkali. Since the solubility of calcium hydroxide is much smaller than that of sodium hydroxide and potassium hydroxide, the corrosiveness and alkalinity of its solution are relatively small, so it can be used as an acidity regulator in food to play a role in buffering, neutralization, and solidification. Food-grade calcium hydroxide has a relatively high activity, a relatively loose structure, high purity, good whiteness, low impurity content, and does not contain harmful elements such as Pb and As.
Calcium hydroxide is widely used as a raw material in the calcium preparation production industry, among which calcium gluconate is common. Calcium hydroxide can be used as an acidity regulator in milk powder (including sweetened milk powder) and cream milk powder and its prepared products, and infant formula. Calcium hydroxide can be used as a buffer, neutralizer, and solidifier in beer, cheese, and cocoa products. Due to its pH adjustment and coagulation effects, it can also be used for the synthesis of medicines and food additives, the synthesis of high-tech biomaterials HA, the synthesis of VC phosphates for feed additives, and the synthesis of calcium cyclohexane, calcium lactate, calcium citrate, sugar industry additives and water treatment and other high-end organic chemicals. It is helpful for the preparation of acidity regulators and calcium sources such as edible meat semi-finished products, konjac products, beverage products, and medical enemas.
3. Production of nano calcium carbonate
Nano calcium carbonate refers to functional inorganic fillers with a particle size of 1-100nm, which are widely used in rubber, plastics, papermaking, inks, coatings, sealants and adhesives, medicines, toothpastes, food and other fields.
The industrial production of nano calcium carbonate is mainly based on carbonization. Its raw materials are mainly limestone with a high calcium carbonate content. The powder material products are obtained by calcination, digestion, carbonization, modification, dispersion, and drying.
According to the gradient change of CaO content in limestone, high-quality limestone with a content greater than 54% can be used to produce high-value-added light calcium carbonate and nano calcium carbonate products, which are mainly used in high-end plastics, papermaking, coatings, medicine, electronics, food and other industries; intermediate-quality limestone with a content between 49% and 53% can be used to produce active calcium oxide and calcium hydroxide digested from it, which are mainly used in metallurgical solvents, chemicals and food deep processing industries; low-quality limestone with a content less than 48% can be used in the cement industry and the construction industry.
According to the different calcium oxide content of limestone resources, the limestone raw materials are distributed to various related industries in a tiered manner, so as to achieve a fully closed industrial chain with high-quality resources, full utilization, and maximum value and environmental effects.
Development of graphene-modified thermosetting resins
Graphene is a honeycomb two-dimensional planar material composed of a single layer of carbon atoms connected in an sp2 hybrid manner. It has many excellent properties, such as high carrier mobility, high light transmittance, high specific surface area, high Young's modulus, high fracture strength, etc. These properties make graphene an ideal filler for improving the performance of thermosetting resins. Thermosetting resin materials have attracted widespread attention from industry and academia due to their advantages such as high specific strength, large specific modulus, good thermal stability and corrosion resistance.
There are two main ways to modify the surface of graphene powder: covalent bond modification and non-covalent bond modification.
Covalent bond modification is a method that uses chemical reactions to achieve covalent bonding of modifiers on the graphene surface, or special treatment of graphene to form new functional groups or chemical bonds, thereby improving the compatibility and dispersibility of graphene powder in the resin matrix.
Non-covalent bond modification mainly combines the modified group with graphene through π-π bond stacking to achieve effective modification of graphene. The advantage of this method is that it improves the dispersibility of graphene without changing the chemical structure of graphene or introducing new covalent bonds.
For different types of thermosetting resin matrices, it is necessary to select a suitable modification method so that the graphene powder can be evenly dispersed in the resin without affecting the performance of the resin matrix.
As a new type of reinforcing filler, graphene can be evenly dispersed in the thermosetting resin matrix to significantly improve the mechanical properties, ablation resistance, electrical properties, corrosion resistance and wear resistance of the composite material, thereby expanding the application range of thermosetting resin-based composite materials.
Mechanical properties
Graphene can significantly improve the mechanical properties of thermosetting resin materials, making composite materials have important application value in the fields of machinery and automotive structural parts.
Anti-ablation performance
The addition of graphene oxide will improve the thermal conductivity of the composite material and accelerate the heat extraction, reducing the linear ablation rate of the composite material by 62.08%. The addition of graphene oxide is conducive to inducing the formation of a carbon layer in the matrix during the ablation process, enhancing the degree of graphitization of the matrix, and forming a heat insulation layer to prevent heat from expanding into the material, thereby reducing the linear ablation rate of the composite material and improving the ablation resistance of the resin composite material.
Electrical properties
Graphene is a carbon material with a two-dimensional honeycomb lattice structure composed of sp2 hybridized carbon atoms. The excellent structural π electrons provide a conjugated effect, which greatly improves the mobility of electrons. At the same time, under ideal conditions, the conduction band and valence band of graphene are in contact at the Dirac point, so that electrons can move between the valence band and the conduction band without energy hindrance, thereby promoting graphene to have excellent electrical properties.
Corrosion resistance
Thermosetting resin is a common matrix material in coating materials and has excellent corrosion resistance, but the cured resin material will produce micropores or microgaps, which weakens the protection ability of the substrate. The chemical stability and barrier properties of graphene itself can effectively prevent the penetration of corrosive agents and prevent further diffusion of corrosive agents in the surface when they reach the metal surface, minimizing the degree of corrosion damage to the protective substrate, making it the preferred filler for metal substrate coatings.
Application of graphene-modified thermosetting resin
At present, graphene-modified thermosetting resin is mainly used in heavy-duty anti-corrosion coatings, sprayed on large equipment (such as large ships, surface platforms, wind turbines, etc.) to prevent corrosion and extend service life; in the future, graphene-modified thermosetting resin will also be more widely used in aerospace, electronic components and other fields.
Application of modified silica powder
Silica powder is a very important inorganic non-metallic functional filler that can be compounded with organic polymers and improve the overall performance of composite materials. It is widely used in electrical and electronic, silicone rubber, coatings, adhesives, potting materials and other fields.
Silica powder itself is a polar, hydrophilic substance. It has different interface properties from the polymer matrix, poor compatibility, and is often difficult to disperse in the base material. Therefore, in order to make the composite material more excellent, it is usually necessary to modify the surface of silica powder and purposefully change the physical and chemical properties of the surface of silica powder according to the needs of the application, so as to improve its compatibility with organic polymer materials and meet its dispersion and fluidity requirements in polymer materials.
Copper clad laminate
Copper clad laminate is an electronic basic material made by impregnating glass fiber or other reinforcing materials with a resin matrix, adding different fillers, and covering one or both sides with copper foil through processes such as glue adjustment and impregnation, and then hot pressing. The addition of modified silica powder can reduce the production cost of copper clad laminates and improve their heat resistance, conductivity and mechanical properties.
Rubber
Rubber is a highly elastic polymer material with reversible deformation. It can be widely used in electronics, automobiles, civil engineering, national defense, medical and health, and daily necessities. In the process of rubber preparation, adding a certain amount of inorganic filler can not only reduce the production cost of rubber, but also significantly improve the comprehensive physical properties and dynamic mechanical properties of rubber composite materials.
Plastic
Silicon powder can be used as a filler in materials such as polyethylene (PE), polyvinyl chloride (PVC), polypropylene (PP), polyphenylene ether (PPO) in the process of making plastics. It is widely used in many fields such as construction, automobiles, electronic communication insulation materials, agriculture, daily necessities, national defense and military.
Epoxy molding compound
Epoxy molding compound is a molding compound made of a variety of additives. It is a key material for electronic packaging and accounts for more than 97% of the market for microelectronic packaging. It can be widely used in semiconductors, consumer electronics, integrated circuits, aviation, military and other packaging fields.
Epoxy casting
Epoxy insulation casting material is a liquid or viscous polymerizable resin mixture made of resin, curing agent, filler, etc. At the pouring temperature, the castable has good fluidity and less volatiles, fast curing, and small shrinkage after curing. The epoxy resin formed after the castable is an insulating product that integrates multiple functions such as insulation, moisture-proof, mildew-proof, anti-corrosion, fixation and isolation.
Electronic potting glue
Potting glue is often used in electronic components, mainly for bonding, sealing, barrier and protection. It is liquid before curing and has a certain fluidity. The viscosity of the glue varies according to the material, performance and production process of the product, and its use value can only be realized after the glue is completely cured.
Artificial quartz stone
Silicon powder is used as a filler in artificial quartz stone, which can not only reduce the consumption of unsaturated resin, but also improve the wear resistance, acid and alkali resistance, mechanical strength and other properties of artificial quartz plate.
Different application fields of silicon micropowder have different quality requirements. Therefore, when choosing the application of silicon micropowder, it should be combined with the needs of downstream industries, and comprehensive cost, efficiency, performance and other factors should be considered to select the appropriate silicon micropowder type and modifier and formula. With the continuous improvement of my country's economy and society, at present, the application research of modified silicon micropowder will mainly focus on high-end copper clad laminates, high-performance adhesives, insulation materials and other high-tech fields produced with spherical silicon micropowder as raw materials. Refinement and functional specialization will be the mainstream direction of modified silicon micropowder application in the future.
Common powder surface modification equipment
Factors that affect the powder modification effect include the properties of the powder raw materials, modification methods, modification processes, modifiers and their formulas, and modification equipment. When the powder modification process and modifier or formula are determined, the modification equipment becomes the key factor affecting the powder modification effect.
Powder modification equipment mainly undertakes three responsibilities: one is mixing, the second is dispersion, and the third is that the modifier melts in the equipment and combines well with the powder. In addition, the powder modification equipment is also required to have less energy consumption and wear, no dust pollution, simple equipment operation, and stable operation.
1. HEM high-efficiency hybrid modifier
The HEM high-efficiency hybrid modifier has six groups of stirring paddles, 24 moving knives and guide plates. The materials are fully mixed repeatedly in the bin and repeatedly act with the additives, so that the materials absorb the additives, so that the additives are evenly coated on the surface of the powder.
2. High-speed heating mixer
The high-speed heating mixer is one of the commonly used equipment for chemical coating and modification of inorganic powders, such as inorganic fillers or pigments. It is a mixing equipment widely used in the plastic products processing industry.
3. SLG continuous powder surface modifier
The SLG continuous powder surface modifier is mainly composed of a thermometer, a discharge port, an air inlet, an air duct, a main machine, a feed port, a metering pump and a feeder.
4. High-speed airflow impact surface modifier
The main structure is mainly composed of high-speed rotating rotor, stator, circulation loop, wing, jacket, feeding and discharging device. The whole system consists of mixer, metering feeding device, high-speed airflow impact surface modifier, product collection device, control device, etc.
5. Horizontal paddle mixer
The horizontal paddle mixer is an intermittent powder surface modifier with horizontal cylinder and single-axis multi-paddle as structural characteristics. It is mainly composed of transmission mechanism, main shaft, cylinder, end cover, etc.
6. Turbine (rotary) mill
It is mainly composed of machine base, drive part, crushing chamber, gap adjustment and inlet and outlet. The characteristic is that the heat generated by the ultrafine grinding process (50℃～60℃) is used to introduce the crushed ultrafine powder into the vortex mill, and the pre-heated and melted stearic acid modifier is metered to carry out continuous surface modification.
7. Turbo mill
The Turbo mill is mainly composed of a depolymerization wheel, a discharge door, an air inlet, a classifier, a feed port, a multi-channel surface dispersant inlet and a feeder.
Finally, the selection principles of surface modification equipment are summarized as follows:
(1) Good dispersibility of powder and surface modifier. Only with good dispersibility can the powder and surface modifier have a relatively equal opportunity and effect, and the amount of surface modifier can be reduced.
(2) The modification temperature and residence time are adjustable within a certain range.
(3) Low energy consumption per unit product and low wear. In addition to the modifier, the main cost of surface modification is energy consumption. Low-energy modification equipment can reduce production costs and improve product competitiveness; low wear can not only avoid the contamination of modified materials, but also improve the operation efficiency of the equipment and reduce operating costs.
(4) Less dust pollution. The escape of dust during the modification process not only pollutes the production environment, but also causes material loss, resulting in increased product production costs. Therefore, the dust pollution of the equipment must be investigated.
(5) Continuous production, simple operation, and low labor intensity.
(6) Smooth and reliable operation.
(7) High level of automatic control, which can automatically adjust the processing volume, modifier addition amount, modification temperature, residence time and other factors according to the properties of the material and the properties of the surface modifier.
(8) The production capacity of the equipment should be consistent with the designed production scale. When the designed production scale is increased, large-scale equipment should be selected as much as possible to reduce the number of equipment to reduce the floor space, production costs and facilitate management.
Learn about general powder processing equipment production line
Powder processing equipment is an indispensable core component in modern industrial production. They run through multiple key process flows such as powder raw material transportation, grinding, classification, surface treatment, solid-solid separation, liquid-solid separation, gas-solid separation, drying, mixing, granulation, molding, roasting/calcining, cooling, packaging, and warehousing.
Feeding/Feeding: Vibrating feeder, Electromagnetic vibrating feeder, Screw feeder, Disc feeder, Rotary feeder
Conveying: Belt conveyor, Chain conveyor, Bucket elevator, Pneumatic conveyor, Hydraulic conveyor, Screw conveyor
Commonly used industrial powder and particle conveying equipment
1 Screw conveyor
2 Pipe chain conveyor
3 Positive pressure pneumatic conveying equipment
Grinding Mill
Jaw crusher: uses the movable jaw to periodically approach and leave the fixed jaw to crush materials.
Cone crusher: uses the swinging movable cone to periodically approach and leave the fixed cone to crush materials.
Hammer crusher: uses the impact generated by the rotation of the hammer head hinged on the rotor to crush materials.
Impact crusher: uses the impact of the plate hammer rigidly fixed on the rotor and the impact plate to crush materials.
Shear crusher: uses the relatively fast movement between the moving and static sharp blades to crush materials.
Roller mill: uses synchronously rotating extrusion rollers to crush materials.
Impact mill: uses horizontal high-speed rotating impellers to make materials move centrifugally at high speed, and collide and crush each other in the vortex chamber.
Ball mill/tube mill: uses the impact, grinding, and shearing of the grinding media in the rotating cylinder to crush materials. The grinding media are spherical, short columnar, rod-shaped, etc.
Screening mill: Use a mill with a screening mechanism to crush and classify the crushed materials.
Vibration mill: Use the impact, grinding and shearing of the grinding media in the vibrating cylinder to crush the material.
Tower mill/vertical stirred mill: Use the impact, grinding and shearing of the grinding media driven by the vertical stirring mechanism to crush the material.
Horizontal stirred mill: Use the impact, grinding and shearing of the grinding media driven by the horizontal stirring mechanism to crush the material.
Vertical mill/wheel mill: Use the relative rotation of the grinding disc and the grinding roller to grind and crush the material, and classify the ground material, such as Raymond mill, Loesche mill, etc.
Ring roller mill: Use the revolution and rotation of the grinding ring (roller) to crush the material between the grinding ring and the grinding circle by impact, collision, shearing.
Horizontal roller mill: The rotating cylinder forces the material to be clamped between the cylinder wall and the high-pressure roller, and is repeatedly squeezed, ground, sheared and crushed.
Planetary mill: Use the impact and grinding of the grinding media driven by the revolution and rotation of the grinding cylinder to crush the material.
Colloid mill: The material is sheared and ground between the high-speed rotating teeth and fixed teeth and is effectively emulsified and dispersed.
Airflow pulverizer: The material is crushed by strong collision, impact and friction between the materials or between the materials and the wall of the device using high-speed airflow.
Heavy-duty grinder: The disc-shaped roller runs along the bottom track, repeatedly applying rolling and shearing to crush the material.
Sidewall grinder: The cylindrical roller is driven by the rotating shaft to rotate and the side wall produces an extrusion effect to crush the material.
Classifying
Screening machine: Classification is performed using screens, including horizontal screens, vibrating screens, resonance screens, drum screens, etc.
Fixed screen: Classification is performed using an inclined screen plate composed of parallel grid bars.
Gravity sedimentation classifier: Classification is performed using the difference in the final settling speed of particles in the fluid.
Cyclone: Under the action of centrifugal force, larger particles are thrown to the wall of the device and rotate downward to be discharged, and smaller particles rotate upward to be discharged to achieve classification.
Centrifugal powder classifier: uses the different movement trajectories of particles in the centrifugal field to achieve gas-solid separation or powder classification.
Cyclone powder classifier: uses a turntable to drive the blades to rotate for powder classification.
Rotor classifier: When the gas-solid two-phase flow passes through the gap between the blades of the high-speed rotor, large particles are thrown out in the direction of centrifugal force, thereby classifying.
Dispersion classifier: The material is dispersed and scattered in the dispersion area and then enters the classification area.