What to do if the work efficiency of the ball mill is low
The ball mill is a kind of beneficiation equipment. Its main function and function is to grind and process various minerals. However, the work efficiency in the production process is very low. How to solve such problems?
- The equipment configuration is low
There is a close relationship between the level of equipment configuration and production capacity, and the higher the production capacity, the higher its work efficiency will be. At this time, the output can also meet the user's standard. Otherwise, the work efficiency will be low. Therefore, users must choose equipment with high configuration when purchasing equipment, so that the problem of low work efficiency can be easily solved.
- Poor operating performance
If the equipment is prone to problems during operation, it will inevitably affect production, and the performance of the equipment is directly related to the motor. Only a good motor can ensure the stability of the equipment, and in the actual production process Higher reliability, this move provides a hardware foundation for improving the efficiency of the equipment.
- The problem of failure rate
The production capacity of equipment with high failure rate is necessarily low. The failure of equipment is caused by technical reasons. Generally speaking, equipment with high technology content will have higher technology content. On the contrary, equipment with low technology is not enough to meet the normal production of users. This is also one of the main reasons for its work efficiency. When purchasing equipment, you must choose carefully.
- User operation
In the course of use, improper operation will also lead to a sharp decline in the production capacity of the equipment. Therefore, it is quite necessary to effectively improve the user’s operational proficiency. Therefore, various manufacturers have increased the training level of their employees. In this process, the equipment The production capacity has been greatly improved, and the output also meets the actual production standards of users.
- External environmental factors
Changes in the external environment will also cause the equipment’s working efficiency to be low, because the ambient temperature will have a great impact on production, too high or too low temperature is not conducive to production and operation, so it is necessary to install a temperature controller on the equipment and start it officially In the past, effective temperature detection was required to provide necessary preparations for improving the production efficiency of the equipment.
How to ensure the working efficiency of the ball mill?
Ball mills are mainly used in ore grinding and milling industries. Many materials in daily life need to be processed by ball mills. This also shows that ball mills play an important role in the industry.
How to ensure the working efficiency of the ball mill? What are the prerequisites for the stable operation of the ball mill?
- Choose suitable ball mill equipment (determine the type of ball mill)
Ball mills can be divided into many categories according to different uses. Different types of ball mills have considerable differences in function and structure. To make the ball mills run stably and efficiently, you need to choose the correct type of ball mill.
- Selection of supporting equipment
As a stand-alone equipment for grinding ore, the main work of the ball mill is to grind the ore from large particles into small particles. However, the ore production line often includes many supporting equipment to operate together. The ore is first crushed and then enters the ball milling machine to powder, and then goes through the classification and beneficiation process. The output has a great influence. The particle size and uniformity of the crusher directly affects the quality of the feed of the ball mill. After relatively good materials enter the ball mill, the grinding time and power consumption will be relatively reduced, which improves the work efficiency of the ball mill. .
- Maintenance is very important
During the use of large-scale equipment such as ball mills, it is in direct contact with the ore, and the liner needs to be regularly inspected and replaced. If it is not replaced in time, it may damage the equipment cylinder and reduce the output. It is also necessary to check the wear of the motor, reducer gears, gear oil, bearings and bearing seats, and the oil circuit. Once there is a decrease in output or abnormal noise during the production process, it needs to be stopped immediately for inspection. Find the source of the problem, repair and replace parts in time. Therefore, the maintenance of the ball mill is a key factor affecting the efficiency of the equipment.
- Perform operations in accordance with operating procedures
The parameters of the maximum load and the longest working time of the ball mill are based on rigorous scientific calculations, which specifically involve many professional knowledge such as materials science and mechanics. Many users in order to increase output, extend the normal use cycle of the equipment or modify the equipment operating parameters by themselves, these are not advisable. It does increase the economic benefits for the user in the short term, but the life and safety of the equipment are greatly damaged. Hidden dangers have a great impact on long-term continuous production.