{"id":108354,"date":"2021-07-28T10:39:14","date_gmt":"2021-07-28T02:39:14","guid":{"rendered":"https:\/\/www.alpapowder.com\/108354\/"},"modified":"2021-07-29T13:43:34","modified_gmt":"2021-07-29T05:43:34","slug":"metalik-olmayan-minerallerin-ultra-ince-ogutulmesi-icin-ogutme-ekipmani-secimi-cok-onemlidir","status":"publish","type":"post","link":"https:\/\/www.alpapowder.com\/tr\/108354\/","title":{"rendered":"Metalik olmayan minerallerin ultra ince \u00f6\u011f\u00fct\u00fclmesi i\u00e7in \u00f6\u011f\u00fctme ekipman\u0131 se\u00e7imi \u00e7ok \u00f6nemlidir"},"content":{"rendered":"

Metalik olmayan minerallerin i\u015flenmesi i\u00e7in, safs\u0131zl\u0131klar\u0131n giderilmesi ve \u00fcr\u00fcn\u00fcn safl\u0131\u011f\u0131n\u0131n iyile\u015ftirilmesi; di\u011feri ise \u00fcr\u00fcn\u00fcn partik\u00fcl boyutunu de\u011fi\u015fen derecelerde azaltmakt\u0131r. \u00dcr\u00fcn\u00fcn tane boyutunu k\u00fc\u00e7\u00fcltme s\u00fcrecinde, minerallerin kullan\u0131m oran\u0131n\u0131, \u00fcretim maliyetlerini, \u00fcr\u00fcn kalitesini ve ekonomik faydalar\u0131n\u0131 do\u011frudan etkileyen \u00f6\u011f\u00fctme ekipman\u0131 se\u00e7imi \u00e7ok \u00f6nemlidir.<\/p>\n

\"\"<\/p>\n

Piyasada bu kadar \u00e7ok ta\u015flama ekipman\u0131 ile kar\u015f\u0131 kar\u015f\u0131ya kalan metalik olmayan madencilik \u015firketleri, se\u00e7im yaparken genellikle a\u015fa\u011f\u0131daki hususlar\u0131 dikkate almal\u0131d\u0131r:<\/p>\n

    \n
  1. Hammadde sertli\u011fi<\/strong><\/li>\n<\/ol>\n

    Hammaddelerin sertli\u011fi, ekipman se\u00e7iminin temelidir ve ekipman ana \u00e7er\u00e7evesi, yard\u0131mc\u0131 ekipman, sermaye in\u015faat\u0131 yat\u0131r\u0131m\u0131, i\u015fletme maliyeti vb. gibi bir\u00e7ok a\u00e7\u0131dan yat\u0131r\u0131mla ilgilidir.<\/p>\n

    Raymond de\u011firmeni ultra ince kuvars tozunu i\u015flemek i\u00e7in kullan\u0131l\u0131yorsa, ezmek i\u00e7in yeterli bas\u0131n\u00e7 uygulamak i\u00e7in bas\u0131n\u00e7l\u0131 (hidrolik veya mekanik) bir sistem gerekir. Bas\u0131nc\u0131n artmas\u0131, ekipman\u0131n \u00fcretim maliyetini ve i\u015fletme maliyetini, \u00f6zellikle ta\u015flama valslerinin ve ta\u015flama disklerinin g\u00fcvenilirli\u011fini art\u0131r\u0131r. Performans b\u00fcy\u00fck \u00f6l\u00e7\u00fcde azal\u0131r, bas\u0131n\u00e7land\u0131rma sisteminin ar\u0131za oran\u0131 artar ve ekipman kapatma ve bak\u0131m maliyetleri keskin bir \u015fekilde y\u00fckselir.<\/p>\n

      \n
    1. \u00dcr\u00fcn inceli\u011fi ve par\u00e7ac\u0131k \u015fekli<\/strong><\/li>\n<\/ol>\n

      \u00dcr\u00fcn partik\u00fcl boyutu ve da\u011f\u0131l\u0131m\u0131 ve \u00fcr\u00fcn partik\u00fcl \u015fekli, metalik olmayan mineral<\/a> \u00fcr\u00fcnlerin end\u00fcstriyel uygulamas\u0131nda en temel ve \u00f6nemli g\u00f6stergelerden biridir. \u00dcr\u00fcn inceli\u011fi ve par\u00e7ac\u0131k boyutu da\u011f\u0131l\u0131m\u0131, s\u0131n\u0131fland\u0131rma ekipman\u0131na ba\u011fl\u0131d\u0131r ve par\u00e7ac\u0131k \u015fekli, \u00f6\u011f\u00fctme y\u00f6nteminden ayr\u0131lamaz.<\/p>\n

      Hammaddeler talk, mermer, kaolin, bentonit, feldispat vb. gibi orta sertli\u011fin alt\u0131nda metalik olmayan mineraller ise, \u00fcr\u00fcn inceli\u011finin yakla\u015f\u0131k 104-38\u03bcm (150-400 mesh) olmas\u0131 gerekir ve Raymond de\u011firmen veya girdap ak\u0131m\u0131 de\u011firmeni, Dikey de\u011firmen, \u00e7eki\u00e7li de\u011firmen, titre\u015fimli de\u011firmen, bilyal\u0131 de\u011firmen, valsli de\u011firmen vb. Kullan\u0131labilir. Normal \u015fartlar alt\u0131nda ek bir hava s\u0131n\u0131fland\u0131r\u0131c\u0131 kurulumuna gerek yoktur.<\/p>\n

      \u00dcr\u00fcn\u00fcn inceli\u011fi 38\u03bcm’nin alt\u0131ndaysa (400 mesh’in \u00fczerinde), Raymond de\u011firmen, dikey de\u011firmen, titre\u015fimli de\u011firmen, bilyal\u0131 de\u011firmen, d\u00f6ner de\u011firmen vb. gibi ince taneli \u00f6\u011f\u00fctme ekipmanlar\u0131n\u0131n se\u00e7ilmesine ek olarak, ayr\u0131ca hava ak\u0131m\u0131 s\u0131n\u0131fland\u0131r\u0131c\u0131y\u0131 se\u00e7in ve de\u011firmen e\u015fle\u015ftirilir, aksi takdirde \u00fcr\u00fcn inceli\u011fi ve derecelendirme gereksinimlerini kar\u015f\u0131lamak zordur.<\/p>\n

      Bir s\u0131n\u0131fland\u0131r\u0131c\u0131 se\u00e7erken, \u00fcr\u00fcn inceli\u011fi, s\u0131n\u0131fland\u0131rma verimlili\u011fi ve birim \u00fcr\u00fcn enerji t\u00fcketimini dikkate alman\u0131n yan\u0131 s\u0131ra, i\u015fleme kapasitesi ve hava t\u00fcketimi a\u00e7\u0131s\u0131ndan da de\u011firmeni e\u015fle\u015ftirmek gerekir.<\/p>\n

      Grafit, talk, kaolin, volastonit vb. gibi baz\u0131 metalik olmayan mineraller i\u00e7in pul pul veya i\u011fne benzeri par\u00e7ac\u0131k \u015feklini korumak, uygulama performans\u0131n\u0131 ve kullan\u0131m de\u011ferini iyile\u015ftirmeye yard\u0131mc\u0131 olur. Bu nedenle bu mineraller i\u00e7in \u00f6\u011f\u00fctme ekipman\u0131 se\u00e7erken tanecik \u015fekli de dikkate al\u0131nmal\u0131d\u0131r.<\/p>\n

      \u00d6rne\u011fin, ultra ince toz \u00fcr\u00fcn poligonal bir g\u00f6vde \u015feklini gerektiriyorsa, i\u015fleme s\u0131ras\u0131nda \u00f6\u011f\u00fctme i\u015fleminden m\u00fcmk\u00fcn oldu\u011funca ka\u00e7\u0131n\u0131lmal\u0131 ve uygun ekstr\u00fczyon ve darbe efektleri \u00fcreten ekipman se\u00e7ilmeli ve daha iyidir. birden fazla a\u015famada ezilebilir.<\/p>\n

      Y\u00fcksek k\u00fcresellik gereksinimlerine sahip ultra ince tozlar\u0131 y\u00fcksek h\u0131zl\u0131 darbe ile i\u015flemek m\u00fcmk\u00fcn de\u011fildir, \u00e7\u00fcnk\u00fc y\u00fcksek k\u00fcreselli\u011fe sahip partik\u00fcller \u00f6\u011f\u00fctme i\u015fleme y\u00f6ntemlerini gerektirir.<\/p>\n

      Tek a\u015famal\u0131 \u00f6\u011f\u00fctme veya \u00e7ok a\u015famal\u0131 \u00f6\u011f\u00fctme yoluyla olsun, inceli\u011fi ve tane \u015feklini kontrol etmek i\u00e7in hangi ekipman\u0131n kullan\u0131ld\u0131\u011f\u0131 ve her bir k\u0131rma \u00f6\u011f\u00fctme i\u00e7in k\u0131rma oran\u0131n\u0131n ne kadar makul oldu\u011fu, vb., toplam yat\u0131r\u0131m\u0131 b\u00fcy\u00fck \u00f6l\u00e7\u00fcde etkiler.<\/p>\n

        \n
      1. \u00dcr\u00fcn safl\u0131\u011f\u0131<\/strong><\/li>\n<\/ol>\n

        Bir\u00e7ok alt uygulama, demir oksit ve titanyum oksit gibi metal oksitler ve metalik olmayan mineral toz \u00fcr\u00fcnlerin beyazl\u0131k g\u00f6stergeleri i\u00e7in belirli gereksinimlere sahiptir. Bu nedenle, metalik olmayan maden i\u015flemede safs\u0131zl\u0131klar\u0131n ele al\u0131nmas\u0131 en b\u00fcy\u00fck zorluktur ve toplam yat\u0131r\u0131mda \u00e7\u00f6z\u00fclmesi de zordur. sorun.<\/p>\n

        De\u011firmenleri ve s\u0131n\u0131fland\u0131r\u0131c\u0131lar\u0131 se\u00e7erken, ekipman\u0131n a\u015f\u0131nmas\u0131 ve malzemesi dikkate al\u0131nmal\u0131d\u0131r. Gerekirse, ekipman\u0131n malzeme ile temas eden t\u00fcm k\u0131s\u0131mlar\u0131nda s\u0131k\u0131 izolasyon \u00f6nlemleri al\u0131nmal\u0131d\u0131r. \u0130zolasyon y\u00f6ntemleri, ekipmanlar\u0131, kullan\u0131lan yal\u0131t\u0131m malzemeleri ve maliyetleri az de\u011fildir ve hepsinin \u00fczerinde dikkatle d\u00fc\u015f\u00fcn\u00fclmesi gerekir.<\/p>\n

          \n
        1. \u00dcr\u00fcn \u00e7e\u015fitlili\u011fi ve \u00e7\u0131kt\u0131s\u0131<\/strong><\/li>\n<\/ol>\n

          M\u00fcmk\u00fcn oldu\u011funda, \u00fcr\u00fcn inceli\u011fine ula\u015fabilen iste\u011fe ba\u011fl\u0131 \u00f6\u011f\u00fctme ekipman\u0131n\u0131n kar\u015f\u0131la\u015ft\u0131r\u0131lmas\u0131n\u0131 gerektiren bir proses \u00fcretim (proses) hatt\u0131 kullanmak ve kar\u015f\u0131la\u015ft\u0131rma temelinde, \u00e7\u0131kt\u0131 gereksinimlerini kar\u015f\u0131layabilecek b\u00fcy\u00fck \u00f6l\u00e7ekli bir ekipman se\u00e7mek en iyisidir. tek bir ekipmandan. \u00c7\u00fcnk\u00fc genel olarak, \u00fcretim hatlar\u0131 ne kadar azsa, y\u00f6netilmesi o kadar uygun olur. Birden fazla k\u00fc\u00e7\u00fck cihazla kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, tek bir b\u00fcy\u00fck cihaz\u0131n birim \u00fcr\u00fcn enerji t\u00fcketimi ve \u00fcretim maliyeti daha d\u00fc\u015f\u00fckt\u00fcr.<\/p>\n

          Ayr\u0131ca, \u00e7ok say\u0131da \u00fcr\u00fcn \u00e7e\u015fidi varsa ve bir ekipman ayn\u0131 anda par\u00e7alama ve i\u015fleme i\u00e7in d\u00f6n\u00fc\u015f\u00fcml\u00fc olarak kullan\u0131lam\u0131yorsa, birden fazla (set) proses ekipman\u0131n\u0131n dikkate al\u0131nmas\u0131 gerekir.<\/p>\n

            \n
          1. Birim \u00fcr\u00fcn ba\u015f\u0131na enerji t\u00fcketimi<\/strong><\/li>\n<\/ol>\n

            Enerji t\u00fcketimi, \u00fcr\u00fcn maliyetinin \u00f6nemli bir par\u00e7as\u0131d\u0131r. Enerji t\u00fcketimi ve ekipman se\u00e7imi ile ilgili olarak, hem metalik olmayan mineral ultra ince tozun \u00fcr\u00fcn \u00f6zelliklerini hem de minerallerin kullan\u0131m oran\u0131n\u0131 dikkate alabiliriz.<\/p>\n

            \u00dc\u00e7 fakt\u00f6r s\u00f6z konusudur:
            \nMineral \u00f6zellikleri ve k\u0131rma oran\u0131, k\u0131rma y\u00f6ntemi ve k\u0131rma oran\u0131, k\u0131rma y\u00f6ntemi ve enerji kullan\u0131m oran\u0131.<\/p>\n

              \n
            1. \u0130\u015fletme maliyeti<\/strong><\/li>\n<\/ol>\n

              \u0130\u015fletme maliyetleri genellikle yat\u0131r\u0131mc\u0131lar taraf\u0131ndan g\u00f6z ard\u0131 edilir. Ekipman\u0131n sistem bile\u015fimine ve \u00e7al\u0131\u015fma prensibine g\u00f6re, a\u015f\u0131nan par\u00e7alar\u0131n, sarf malzemelerinin ve hareketli par\u00e7alar\u0131n fiili durumu, \u00f6rne\u011fin: g\u00fcvenilirlik, \u00f6m\u00fcr, maliyet, bak\u0131m s\u00fcresi, de\u011fi\u015ftirme y\u00f6ntemi, otomasyon derecesi, bilgi gibi ayr\u0131nt\u0131l\u0131 olarak anla\u015f\u0131lmal\u0131d\u0131r. Operat\u00f6rlerin gereksinimleri vb. Ekipman se\u00e7imini belirlemek ve yat\u0131r\u0131m maliyetini hesaplamak i\u00e7in.<\/p>\n

              \u00d6rne\u011fin, jet de\u011firmen ana bilgisayar\u0131ndaki meme bile\u015fenleri ve temiz hava beslemesi \u00f6zel olarak listelenmeli ve hesaplanmal\u0131d\u0131r. Temiz hava kayna\u011f\u0131n\u0131n tek seferlik kullan\u0131m\u0131 i\u015fletme maliyetlerini \u00e7ok art\u0131r\u0131r.<\/p>\n

                \n
              1. Altyap\u0131 yat\u0131r\u0131m\u0131<\/strong><\/li>\n<\/ol>\n

                Sermaye in\u015faat\u0131 maliyeti esas olarak, hafriyat temelinin malzeme \u00f6zellikleri, ta\u015f\u0131y\u0131c\u0131 temelin in\u015fas\u0131 ve y\u00f6netimi, i\u015fgal edilen alan, tesisin y\u00fcksekli\u011fi ve a\u00e7\u0131kl\u0131\u011f\u0131 ve yap\u0131 malzemeleri gibi ekipman\u0131n temel \u00f6zelliklerini i\u00e7erir. \u00d6rne\u011fin: orijinal jet de\u011firmen tedariki, \u00f6zel ekipman kompres\u00f6r\u00fc taraf\u0131ndan sa\u011flan\u0131r ve temel gereksinimlerinin maliyeti y\u00fcksektir. B\u00fct\u00fcn bunlar yat\u0131r\u0131mc\u0131lar\u0131n dikkatlice d\u00fc\u015f\u00fcnmesini sa\u011flamal\u0131d\u0131r.<\/p>\n

                Ger\u00e7ek \u00fcretimde metalik olmayan minerallerin ultra ince \u00f6\u011f\u00fct\u00fclmesiyle ba\u015fa \u00e7\u0131kmak i\u00e7in, makul \u015fekilde optimize edilmi\u015f bir s\u00fcreci incelemek ve benimsemek i\u00e7in elimizden gelenin en iyisini yapmal\u0131y\u0131z. Optimize edilmi\u015f s\u00fcre\u00e7, mekanik ekipman\u0131n performans gereksinimlerini \u00f6nerir ve belirler. Ekipman \u00fcreticisi, gerekli ekipman s\u00fcrecini tam olarak kar\u015f\u0131layabilir. Bu \u00f6zelle\u015ftirilmi\u015f standart d\u0131\u015f\u0131 ekipman, en iyi \u00fcr\u00fcn performans\u0131n\u0131 ve ekonomik faydalar\u0131 sa\u011flayabilir. Yat\u0131r\u0131m maliyeti biraz artm\u0131\u015f olsa da, genel fayda, ekipman se\u00e7iminin sonucunun \u00e7ok \u00f6tesindedir.<\/p>\n

                Bir ad\u0131m geri atarak, \u00fcreticinin ekipman\u0131 kendi gereksinimlerini kar\u015f\u0131layacak \u015fekilde de\u011fi\u015ftirilmeli ve son haline getirilmi\u015f ekipman\u0131n performans\u0131na uyum sa\u011flamak i\u00e7in s\u00fcre\u00e7 gereksinimleri kolayca de\u011fi\u015ftirilmemelidir. Parametreleri s\u00fcrece g\u00f6re optimize etmek ve \u00fcreticinin eksiksiz bir ekipman seti sa\u011flamas\u0131na izin vermek en iyi se\u00e7imdir, b\u00f6ylece en iyi \u00e7al\u0131\u015fma ko\u015fulu ve y\u00fcksek kaliteli \u00fcr\u00fcnlerin faydalar\u0131 elde edilebilir.<\/p>\n","protected":false},"excerpt":{"rendered":"

                Metalik olmayan minerallerin i\u015flenmesi i\u00e7in, safs\u0131zl\u0131klar\u0131n giderilmesi ve \u00fcr\u00fcn\u00fcn safl\u0131\u011f\u0131n\u0131n iyile\u015ftirilmesi; di\u011feri ise \u00fcr\u00fcn\u00fcn partik\u00fcl boyutunu de\u011fi\u015fen derecelerde azaltmakt\u0131r. \u00dcr\u00fcn\u00fcn tane boyutunu k\u00fc\u00e7\u00fcltme s\u00fcrecinde, minerallerin kullan\u0131m oran\u0131n\u0131, \u00fcretim maliyetlerini, \u00fcr\u00fcn kalitesini ve ekonomik faydalar\u0131n\u0131 do\u011frudan etkileyen \u00f6\u011f\u00fctme ekipman\u0131 se\u00e7imi \u00e7ok \u00f6nemlidir.<\/p>\n","protected":false},"author":6,"featured_media":108329,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[1],"tags":[],"class_list":["post-108354","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.alpapowder.com\/tr\/wp-json\/wp\/v2\/posts\/108354","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.alpapowder.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.alpapowder.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.alpapowder.com\/tr\/wp-json\/wp\/v2\/users\/6"}],"replies":[{"embeddable":true,"href":"https:\/\/www.alpapowder.com\/tr\/wp-json\/wp\/v2\/comments?post=108354"}],"version-history":[{"count":0,"href":"https:\/\/www.alpapowder.com\/tr\/wp-json\/wp\/v2\/posts\/108354\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.alpapowder.com\/tr\/wp-json\/wp\/v2\/media\/108329"}],"wp:attachment":[{"href":"https:\/\/www.alpapowder.com\/tr\/wp-json\/wp\/v2\/media?parent=108354"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.alpapowder.com\/tr\/wp-json\/wp\/v2\/categories?post=108354"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.alpapowder.com\/tr\/wp-json\/wp\/v2\/tags?post=108354"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}