{"id":114577,"date":"2021-11-29T16:24:06","date_gmt":"2021-11-29T08:24:06","guid":{"rendered":"https:\/\/www.alpapowder.com\/114577\/"},"modified":"2021-11-29T16:24:06","modified_gmt":"2021-11-29T08:24:06","slug":"bilyali-degirmenin-verimini-ve-kalitesini-etkileyen-faktorler-nelerdir","status":"publish","type":"post","link":"https:\/\/www.alpapowder.com\/tr\/114577\/","title":{"rendered":"Bilyal\u0131 de\u011firmenin verimini ve kalitesini etkileyen fakt\u00f6rler nelerdir?"},"content":{"rendered":"
Zenginle\u015ftirme a\u015famas\u0131 temel olarak \u00fc\u00e7 a\u015famaya ayr\u0131l\u0131r: \u00f6n se\u00e7im, ay\u0131rma ve se\u00e7im sonras\u0131. Ta\u015flama \u00f6n se\u00e7im a\u015famas\u0131ndad\u0131r. Bu nedenle, bilyal\u0131 de\u011firmenin \u00e7\u0131kt\u0131s\u0131, mineral ay\u0131rma etkisi ve hatta geri kazan\u0131m oran\u0131 ve konsantre derecesi \u00fczerinde belirli bir dereceye kadar etkiye sahiptir. Bu nedenle bilyal\u0131 de\u011firmenin \u00e7\u0131kt\u0131s\u0131n\u0131n nas\u0131l sa\u011flanaca\u011f\u0131 bir endi\u015fe konusu haline geldi, peki bilyal\u0131 de\u011firmenin \u00e7\u0131kt\u0131s\u0131n\u0131 etkileyen sebepler nelerdir?<\/p>\n
<\/p>\n
1. Hammadde boyutu<\/p>\n
Hammaddenin par\u00e7ac\u0131k boyutu, bilyal\u0131 de\u011firmenin \u00e7\u0131kt\u0131s\u0131n\u0131 ve kalitesini etkiler. Par\u00e7ac\u0131k boyutu k\u00fc\u00e7\u00fckse, bilyal\u0131 de\u011firmenin \u00e7\u0131kt\u0131s\u0131 ve kalitesi y\u00fcksek olacak ve g\u00fc\u00e7 t\u00fcketimi d\u00fc\u015f\u00fck olacakt\u0131r; par\u00e7ac\u0131k boyutu b\u00fcy\u00fckse, de\u011firmenin \u00e7\u0131kt\u0131s\u0131 ve kalitesi d\u00fc\u015f\u00fck olacak ve g\u00fc\u00e7 t\u00fcketimi y\u00fcksek olacakt\u0131r.<\/p>\n
2. Malzeme ta\u015flama kolayl\u0131\u011f\u0131<\/p>\n
Malzemenin \u00f6\u011f\u00fct\u00fclebilirli\u011fi, \u00f6\u011f\u00fctme i\u015fleminde malzemenin zorluk derecesini ifade eder. Ulusal standarda g\u00f6re, \u00f6\u011f\u00fct\u00fclebilirlik endeksi wi (kWh \/ T) kabul edilmi\u015ftir. De\u011fer ne kadar k\u00fc\u00e7\u00fck olursa \u00f6\u011f\u00fctme o kadar iyi olur, aksi takdirde \u00f6\u011f\u00fctmek o kadar zor olur.<\/p>\n
3. \u00d6\u011f\u00fct\u00fclecek malzemenin su i\u00e7eri\u011fi<\/p>\n
Bilyal\u0131 de\u011firmenin \u00f6\u011f\u00fct\u00fclmesi iki y\u00f6nteme ayr\u0131labilir: kuru ve \u0131slak. Kuru \u00f6\u011f\u00fctme i\u00e7in a\u015f\u0131nd\u0131r\u0131c\u0131n\u0131n su i\u00e7eri\u011fi, de\u011firmenin \u00e7\u0131kt\u0131s\u0131 ve kalitesi \u00fczerinde b\u00fcy\u00fck bir etkiye sahiptir. A\u015f\u0131nd\u0131r\u0131c\u0131 malzemenin su i\u00e7eri\u011fi ne kadar y\u00fcksek olursa, tam ta\u015flama veya macun ta\u015flamaya neden olma olas\u0131l\u0131\u011f\u0131 o kadar y\u00fcksek olur, bu da ta\u015flama verimlili\u011fini d\u00fc\u015f\u00fcr\u00fcr ve ta\u015flama makinesinin \u00e7\u0131kt\u0131s\u0131 o kadar d\u00fc\u015f\u00fck olur. Bu nedenle nemi y\u00fcksek olan malzemeler \u00f6\u011f\u00fctmeden \u00f6nce kurutulmal\u0131d\u0131r.<\/p>\n
4. Besleme s\u0131cakl\u0131\u011f\u0131<\/p>\n
De\u011firmene giren malzemenin s\u0131cakl\u0131\u011f\u0131 \u00e7ok y\u00fcksekse, \u00f6\u011f\u00fctme g\u00f6vdesinin darbe s\u00fcrt\u00fcnmesi olu\u015facakt\u0131r. De\u011firmendeki s\u0131cakl\u0131k \u00e7ok y\u00fcksekse, bilye yap\u0131\u015facak ve bu da de\u011firmenin \u00f6\u011f\u00fctme verimlili\u011fini azaltacak ve de\u011firmenin \u00e7\u0131kt\u0131s\u0131n\u0131 etkileyecektir. Ayn\u0131 zamanda haddehane namlusunun termal genle\u015fmesi haddehanenin uzun vadeli g\u00fcvenli \u00e7al\u0131\u015fmas\u0131n\u0131 etkiler. Bu nedenle, \u00f6\u011f\u00fct\u00fclen malzemenin s\u0131cakl\u0131\u011f\u0131n\u0131n s\u0131k\u0131 bir \u015fekilde kontrol edilmesi gerekir.<\/p>\n
5. Ta\u015flama malzemesinin incelik gereksinimleri<\/p>\n
\u0130ncelik gereksinimleri ne kadar ince olursa, \u00e7\u0131kt\u0131 o kadar d\u00fc\u015f\u00fck olur ve bunun tersi de, \u00e7\u0131kt\u0131 o kadar y\u00fcksek olur. Baz\u0131 alanlarda, inceli\u011fe a\u015f\u0131r\u0131 vurgu, ekonomik \u00fcretimin gereksinimlerini kar\u015f\u0131lamamaktad\u0131r. \u00d6rne\u011fin \u00e7imento sekt\u00f6r\u00fcnde fiili \u00fcretim, \u00fcr\u00fcn inceli\u011fi %5-10 aral\u0131\u011f\u0131nda oldu\u011funda inceli\u011fin %2, \u00e7\u0131kt\u0131n\u0131n ise %5 azalaca\u011f\u0131n\u0131 g\u00f6stermektedir. \u0130ncelik %5’in alt\u0131nda kontrol edildi\u011finde, de\u011firmenin \u00e7\u0131kt\u0131s\u0131 daha da azalacakt\u0131r. Bu nedenle, do\u011fru \u00fcr\u00fcn inceli\u011fini se\u00e7mek, bilyal\u0131 de\u011firmenin verimini ve kalitesini iyile\u015ftirmek i\u00e7in de \u00f6nemli bir fakt\u00f6rd\u00fcr.<\/p>\n
6. Ta\u015flama i\u015flemi<\/p>\n
Ayn\u0131 \u00f6zelliklere sahip bilyal\u0131 de\u011firmenler i\u00e7in, kapal\u0131 devre prosesi, a\u00e7\u0131k devre prosesine k\u0131yasla \u00e7\u0131kt\u0131y\u0131 %15-20 oran\u0131nda art\u0131rabilir; kapal\u0131 devre i\u015fletimde, uygun ay\u0131rma veriminin ve \u00e7evrim y\u00fck oran\u0131n\u0131n se\u00e7ilmesi, de\u011firmen \u00e7\u0131kt\u0131s\u0131n\u0131n artt\u0131r\u0131lmas\u0131nda \u00f6nemli bir fakt\u00f6rd\u00fcr.<\/p>\n
7. Toz se\u00e7imi verimlili\u011fi<\/p>\n
Kapal\u0131 devre k\u0131r\u0131c\u0131n\u0131n ay\u0131rma verimlili\u011fi, k\u0131r\u0131c\u0131n\u0131n \u00e7\u0131kt\u0131s\u0131 \u00fczerinde b\u00fcy\u00fck bir etkiye sahiptir. Genel olarak konu\u015fursak, s\u0131n\u0131fland\u0131r\u0131c\u0131n\u0131n verimlili\u011fi daha y\u00fcksektir, bu da de\u011firmenin \u00f6\u011f\u00fctme verimlili\u011fini art\u0131rabilir. Bununla birlikte, s\u0131n\u0131fland\u0131r\u0131c\u0131n\u0131n kendisi \u00f6\u011f\u00fctme rol\u00fcn\u00fc oynayamaz, bu nedenle s\u0131n\u0131fland\u0131r\u0131c\u0131n\u0131n i\u015flevi, \u00f6\u011f\u00fct\u00fcc\u00fcn\u00fcn verimini art\u0131rmak i\u00e7in \u00f6\u011f\u00fct\u00fcc\u00fcn\u00fcn \u00f6\u011f\u00fctme i\u015flevi ile birle\u015ftirilmelidir. \u00dcretim uygulamas\u0131, tek kademeli kapal\u0131 devre uzun \u00f6\u011f\u00fctme ay\u0131r\u0131c\u0131s\u0131n\u0131n verimlili\u011finin genellikle %50 ~ 80’de kontrol edildi\u011fini g\u00f6stermektedir. \u0130deal ay\u0131rma verimlili\u011fi, \u00e7oklu deneylerle belirlenmelidir.<\/p>\n
8. D\u00f6ng\u00fc y\u00fckleme h\u0131z\u0131<\/p>\n
Dola\u015f\u0131m y\u00fck oran\u0131, geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclm\u00fc\u015f tozun (kaba toz) bitmi\u015f \u00fcr\u00fcne oran\u0131n\u0131 ifade eder. De\u011firmenin \u00f6\u011f\u00fctme verimlili\u011fini art\u0131rmak ve de\u011firmende a\u015f\u0131r\u0131 \u00f6\u011f\u00fctme olgusunu azaltmak i\u00e7in \u00e7evrim y\u00fck h\u0131z\u0131 uygun \u015fekilde art\u0131r\u0131lmal\u0131d\u0131r. Ancak dola\u015f\u0131mdaki y\u00fck oran\u0131 \u00e7ok y\u00fcksek bir seviyeye \u00e7\u0131kar\u0131l\u0131rsa de\u011firmende \u00e7ok fazla malzeme olaca\u011f\u0131ndan \u00f6\u011f\u00fctme verimi d\u00fc\u015fecektir.<\/p>\n
9. Ta\u015flama yard\u0131mc\u0131s\u0131 ekleyin<\/p>\n
Baz\u0131 \u00f6\u011f\u00fctme yard\u0131mc\u0131lar\u0131 \u00f6\u011f\u00fctme etkisini etkileyecektir, \u00e7\u00fcnk\u00fc yayg\u0131n olarak kullan\u0131lan \u00f6\u011f\u00fctme yard\u0131mc\u0131lar\u0131n\u0131n organik maddelerinin \u00e7o\u011fu, malzemenin \u00e7atlak yay\u0131lmas\u0131n\u0131 h\u0131zland\u0131rabilen ve adsorbe edilen malzemenin \u00f6\u011f\u00fctme i\u015flemi s\u0131ras\u0131nda ince toz miktar\u0131n\u0131 azaltabilen g\u00fc\u00e7l\u00fc y\u00fczey aktivitesine sahiptir. malzemenin y\u00fczeyi. \u0130kisi aras\u0131ndaki kar\u015f\u0131l\u0131kl\u0131 kombinasyon, bilyal\u0131 de\u011firmenin enerji tasarrufu ve y\u00fcksek verimine elveri\u015fli olan \u00f6\u011f\u00fctme verimlili\u011fini art\u0131r\u0131r.<\/p>\n
10. Topun malzemeye oran\u0131<\/p>\n
Bilye\/malzeme oran\u0131, \u00f6\u011f\u00fctme g\u00f6vdesinin k\u00fctlesinin malzemenin k\u00fctlesine oran\u0131d\u0131r. Top-pil oran\u0131 \u00e7ok b\u00fcy\u00fckse, ta\u015flama g\u00f6vdesi ile astar aras\u0131ndaki darbe s\u00fcrt\u00fcnmesinin gereksiz i\u015f kayb\u0131n\u0131 art\u0131racak, g\u00fc\u00e7 t\u00fcketimini art\u0131racak ve \u00e7\u0131kt\u0131y\u0131 azaltacakt\u0131r. Bilyal\u0131 de\u011firmenin bilye-pil oran\u0131n\u0131n ve bilye-pil oran\u0131n\u0131n nas\u0131l se\u00e7ilece\u011fi, fiili \u00fcretimde yayg\u0131n bir sorundur.<\/p>\n
Proses fakt\u00f6rlerine ek olarak, model, parametreler ve \u00fcretim ve bak\u0131m personelinin \u00e7al\u0131\u015fmalar\u0131 da bilyal\u0131 de\u011firmenin \u00fcretimini ve kalitesini etkiler. Enerji tasarruflu ve y\u00fcksek verimli bilyal\u0131 de\u011firmen sistematik bir projedir ve her ba\u011flant\u0131 birbiriyle ili\u015fkilidir ve birbirini s\u0131n\u0131rlar. Yaln\u0131zca kapsaml\u0131 de\u011ferlendirme ve yak\u0131n i\u015fbirli\u011fi, daha iyi enerji tasarrufu ve y\u00fcksek verimli etkiler sa\u011flayabilir.<\/p>\n","protected":false},"excerpt":{"rendered":"
Zenginle\u015ftirme a\u015famas\u0131 temel olarak \u00fc\u00e7 a\u015famaya ayr\u0131l\u0131r: \u00f6n se\u00e7im, ay\u0131rma ve se\u00e7im sonras\u0131. Ta\u015flama \u00f6n se\u00e7im a\u015famas\u0131ndad\u0131r. Bu nedenle, bilyal\u0131 de\u011firmenin \u00e7\u0131kt\u0131s\u0131, mineral ay\u0131rma etkisi ve hatta geri kazan\u0131m oran\u0131 ve konsantre derecesi \u00fczerinde belirli bir dereceye kadar etkiye sahiptir.<\/p>\n","protected":false},"author":6,"featured_media":87305,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[851],"tags":[1567],"class_list":["post-114577","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-endustri-haberleri-tr","tag-bilyali-degirmen"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.alpapowder.com\/tr\/wp-json\/wp\/v2\/posts\/114577","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.alpapowder.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.alpapowder.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.alpapowder.com\/tr\/wp-json\/wp\/v2\/users\/6"}],"replies":[{"embeddable":true,"href":"https:\/\/www.alpapowder.com\/tr\/wp-json\/wp\/v2\/comments?post=114577"}],"version-history":[{"count":0,"href":"https:\/\/www.alpapowder.com\/tr\/wp-json\/wp\/v2\/posts\/114577\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.alpapowder.com\/tr\/wp-json\/wp\/v2\/media\/87305"}],"wp:attachment":[{"href":"https:\/\/www.alpapowder.com\/tr\/wp-json\/wp\/v2\/media?parent=114577"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.alpapowder.com\/tr\/wp-json\/wp\/v2\/categories?post=114577"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.alpapowder.com\/tr\/wp-json\/wp\/v2\/tags?post=114577"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}